Saturday, May 14, 2016

Boat Problems in Charleston

St. Simon lighthouse
Everything was going along great. After our traumatic night in St. Augustine we had smooth sails up the coast on the outside from St. Augustine to St. Simons Island just north of Jekyll Island for a nice anchorage and dinner with Dave and Nancy on Miss NanSea. Then outside again from St. Simons Island to Port Royal / Beaufort SC where we anchored across from Beaufort.  A fuel up and pump out at Port Royal then another nice dinner with Miss NanSea.


Freighter with pilot boat leaving the St. Simon
inlet - probably coming from Savannah

Fueling up at Port Royal - really nice guy

Kermit ferries Nancy and Dave back after dinner
Paris Island Marine Base



beautiful anchorage across from Beaufort SC
Our goal with the ocean travel was to avoid Georgia. The ICW twists and turns back on itself so it seems that you are traveling double the “crows fly” distance. Plus we are in fly season. We even saw some of those ugly green headed biting flies while in the ocean. I can only imagine what it would be like on the ICW.

The men of Good Karma ensure we
are on the right course
The view from Joe and Edie's porch
We had a beautiful day from Beaufort to Charleston. Great water, few flies, sunny, not too hot. We entered Charleston on Thursday May 5 with a reservation at Charleston City Marina (the only place with two slips available in the whole town it seems) and plans for dinner with Joe and Edie Rubin. Life is good.

Joe and Edie picked us up for dinner with their friends, a wonderful group of folks who meet regularly. This time we ate at Zen Asian Fusion Restaurant – Kermit was over the moon. This is the first Asian food in a while.

We loved their friends! It was as if we slid into friends we hadn’t seen in years, picking up where we left off. I am even Facebook friends with one of them now!!

Ok, here is where the fun stops. Or changes.

We resumed our travel on Friday morning with the goal of getting to Osprey Marina in Myrtle Beach. It was going to be a long day. We threw off lines and left the dock at 6:30am. It was a beautiful sunrise.

We didn’t get far.

As we passed Isle of Palm we smelled smoke, like burning rubber. At first Kermit thought it was the aft toilet that had been giving us some trouble. But it wasn’t. He opened the engine compartment to billowing smoke. That is never good.

We shut down the starboard engine while he investigated. It appeared that something crapped out causing a hose to fuse on top of something hot. Ok, I am not very technical.

Turns out the problem was an idler pulley, a little device that keeps something from happening while something else happens. Seriously. According to Google, “An idler pulley is responsible for guiding and maintaining tension with the drive belt. The drive belt (also called the serpentine belt) connects the engine to various components of the vehicle...” Our little guy was busted. This is not a hard fix. Kermit has the belts, which melted when the pulley broke, but he needed the idler pulley. If he had the part he could fix it himself. 

While on the phone with Charleston City Marina arranging service, he ordered the idler pulley to arrive the next morning. Only “the next morning” was Monday morning because this happened on Friday. We were stuck in Charleston for the weekend. Oh darn.

While Kermit was investigating the smoking disaster below I was trying to keep Good Karma out of the weeds. It was coming into low tide. It did not seem possible to run the boat with just the port engine. I turned and turned the wheel but the boat continued to turn into the port side which, like the starboard side, is bordered by land. Eventually at this rate the boat would hit land. Not a good situation.

We had no choice. Boat US dispensed a tow boat. We have the gold plan with unlimited towing. Not a problem.

Dave tried to find dockage for the weekend in Charleston but no room at the inn. Anywhere. We encouraged Dave and Nancy to move on to Georgetown.

The Charleston City Marina has on-site service so we would be in great shape. We were assured that the repair could be done as soon as the part arrives on Monday and we would be on our way. We would join Dave on Monday and we could proceed according to the plan, only 4 days behind schedule. Not a problem.

The tow boat tied us up for the 12 mile journey back to Charleston. Do you know that tow boats prefer to travel at trawler top speed? He started towing us at 8mph. More black smoke!! STOP!! Something bad was happening with the shafts since the engines were turned off.

We slowed down to a crawl, 2 to 3pmh. Kermit turned on the engines (even the bad one) every few minutes to take the heat off the shafts. But it was clear that the shafts were seizing up. We learned it was important to lock out the shafts under tow. In the future we will carry two big huge pipe wrenches that will grab the shafts to keep them from turning. But without those wrenches the shafts continued to turn, causing major heat. 

Do you know how long a 12 mile tow takes at 2 to 3 mph? A LONG TIME! We started the tow at 11am and tied up at a tee head along the Ashley River at City Marina at 4pm. It was exhausting. Not a great way to spend a day. We were calculating the costs in our head as we calculated how far behind “schedule” we were. We acknowledge that creating a schedule was just begging the water gods to zap us.

We put our troubles behind us, confident that by mid-day Monday we would be on our way.

City Boatyard is the repair branch of the business. They have a mobile outpost at Charleston City Marina. These guys are wonderful. A young man came on our boat at 4:30pm on Friday night to look at the damage. Yup, there is that idler pulley. But wait, there is more!

Here is what I naively wrote on Facebook that afternoon:

“Let the docktails begin! We just arrived at Charleston City Marina. The mechanic visited and saw the problem. In addition to the idler arm pulley we also have 3 broken hoses to the drip less shafts causing our dripless shafts to drip and in this case flap around like 3 broken windmill arms. All will be fixed on Monday. Then we can rejoin our traveling companions and continue our journey to Ohio. No schedule just a concept. I think that is safest!

The mechanic ordered the hoses and idler pulleys including the plan to change both items on both engines, saving the still functional parts from the port engine as back up for Kermit’s parts box. Not a problem.

It was a lovely weekend in Charleston. Graduation parties and weddings abounded.

On Saturday we unloaded the bikes and traveled into town. We took a walking tour of Charleston because you can’t get too much of this wonderful city. Lunch at Mills House Wyndham Hotel was delicious. Kermit had a wonderful fried chicken sandwich and I had a turkey sandwich on cranberry bread. Lunch is less expensive than dinner so we usually opt for lunch in restaurants if we have the choice. 

We stopped at Kermit’s favorite cigar bar and enjoyed some good red wine and Kermit had a cigar while we people watched from the sidewalk tables.

We met Joe and Edie on Sunday morning, Mother’s Day. The day started with a two part pleasure. Bible study with their rabbi at the most decadent cookie shop ever. Kermit bought a half dozen cookies including his favorite, an oatmeal cookie chocked full of nuts and chocolate, and my favorite, a deep dark chocolate cookie with cayenne. Oh heaven!!

See the drone sitting at the cross
walk across the street?
Then we started walking. King Street was closed for the day turning this busy shopping street into a mall with restaurant tables and food trucks in the street. We walked for miles!!!

A mini-van pulled up, opened the back door to the cutest yellow Lab puppies so I could get my dog fix.

A guy operated a drone along the street.

We saw at least three historic homes that Joe wanted to buy when they moved to town but Edie nixed. We also saw some of the many beautiful homes that host Spoleto parties. The weather was perfect and the company devine!!

Joe and Edie dropped us off at the boat. After a while we got hungry and decided to indulge since this was our last evening in town. We took the marina shuttle into town for dinner at Jestine’s Kitchen for the best, most wonderful fried chicken ever produced. Oh My Gosh!!! It melted in your mouth with a nice spicy kick and juice (ok grease) dripping down your chin. I could go back every day for a month and not get tired of it!! And not expensive either. The entire meal including 3 desserts to take back to the boat was the same price as lunch at Mills House. Such a deal!!

The bearings on the idler
pulley - totally shot
Plastic chunks of the idler
pulley fell out
Monday morning we sat at the helm staring at the City Marina mobile repair house waiting for package delivery or any movement at all. Our mechanic friend and his sidekick, from Columbus OH of course wearing a Buckeye hat, finally drove up in a golf cart filled with supplies. Let the games begin!!

Hoses installed. Check. Idler pulley installed. Check. We were good! We went over to the mobile service house and paid our bill. By this time it was too late to leave on Monday afternoon. Believe me we debated it. Leave today, go 2 or 3 hours to anchor then get to Georgetown tomorrow. Or leave on Tuesday morning, go to Georgetown. Then Wednesday take the ocean route directly to Bald Head / Southport. It was a tossup. We waited until Tuesday morning.

Marilyn and Dan Lipka texted us that their friends the Miller’s were tied up on the megadock in their sailboat Dolcinea. We were feeling dejected about having spent so much money on our boat that let us down that we decided we didn’t need the socialization.

Morning broke. We threw off the lines and we were off.

Grace E
We took photos of the HUGE super yacht on the megadock in front of us. Grace E is a 239.5 foot Picchiotti yacht built in 2014 as a charter for the week. That is a weekly charter if you happen to have 700k hanging around. We don’t.

The big yacht hails from Capetown South Africa. On Sunday they fueled up with 33,000 gallons of diesel. Someone sat with the fueling nozzle for 10 hours fueling 60 gallons per minute. It required 3 fuel trucks. We feel insignificant again. Move on.

But we didn’t get far. This is what I wrote on Facebook that afternoon:

“We have good news and bad news. The good news is that the guys replaced the idler pulley on both engines. The bad news is that the shafts seals seized up again. We have to be towed from Charleston City Marina about 8 miles up the Wongo River and pulled out of the water tomorrow. The parts arrive on Wednesday. We might be on our way on Thursday exactly one week after we broke down. POOP!”

And the adventure continues. 

In preparation for the tow, Towboat US demanded that we tie off the shafts so we could be towed at full towing speed. They didn't want to waste a full day with a slow tow again. The diver went down with two lines to tie off the props so they couldn't move. Kermit warned him about the cutters but instead of doing it Kermits way, the diver tied each line off independently. You can guess what happened. 

The same tow boat guy arrived to tow us up the river to the main Charleston City boat yard about 15 miles up the Wongo River from Charleston. As soon as the tow boat picked up any speed at all we felt the boat learch. ZAP! The line cutters did their job. The $100 dive was a complete waste plus we lost two 25' lines. Not good. We proceeded with the tow at 6mph instead of the typical 8mph. The shaft seals were already burned up so what else bad could happen. 

They pulled us out of the water soon after arriving on Tuesday.

Charleston City Boatyard ordered parts to be delivered on Wednesday to repair the seals on those dripless shafts that were dripping. They think this is related to the shafts seizing up.

This is an extraordinary boat yard. They put protective material under each boat. They actually use chains to tie the stands in place so the boat won’t fall down. Everyone is courteous and friendly. It is so clean! All repair people wear protective gear appropriate for the work they are doing – masks and breathing equipment for the sanders and painters. Pillows for mechanics who recline. Everything appears to be done to protect and support the mechanics who are then more careful and concerned about the customers. It is awesome!! I think this is how marinas are supposed to work. Let’s send a note about this to Venetian!
Bottom wash - the bottom paint is in
good shape




The props look good



We had repair people all over the boat all day Wednesday. Turns out the problems continue worse than expected. Here is what I wrote on Facebook on Thursday:

“Good news bad news update. Good news first. We just avoided catastrophic failure! Yeah! Bad new is the shafts need to be replaced along with shafts seals. The line cutters placed behind the propellers on each shaft were cutting a groove around the shafts that would almost certainly have resulted in the propellers flying off at the most inopportune time causing a catastrophic failure. The shafts are being removed this morning. We rented a pick-up truck to drive them to Brunswick GA today. We will pick them up on Tuesdayish for installation. Then we are done! Bottom line is we are delayed by almost 2 weeks but we are safe, the boat will be good as new and we can continue safely back to Ohio. Good Karma standing by in Charleston.”
Each boat sits on top of a tarp - we are right across from the office

See, it keeps getting worse. But actually it is all for the good.

Removing the cutters
to get at the shaft seals
 - this is when
they discovered the grooves in
the shafts
Shaft seals only last 10 to 15 years. Our boat is a 2001 so it is 15 years old. It is not unreasonable to replace the shaft seals at this point. The seals come in pairs, one behind each other. When the first seal starts to leak in about 5 or 6 years, we can just cut out the leaky seal and push the backup into place without pulling the boat. Evidently someone had done that already since there was no backup seal on our shaft seal assembly.

So we were due to replace the shaft seals. It would have been nice to do it at a scheduled time instead of on the road but ok. Not a problem.

But since we had to replace the shaft seals the mechanics had to remove the shaft seal assembly off of the shaft. If they had not done that we would never have noticed that the line cutters were carving a groove in the shaft itself. This is a big time problem, not to be taken lightly. When they removed the cutters and saw they problem, they said, "Oh no, this is not good." Oh boy...

A power boat (or any boat with an engine) moves when the engine turns a shaft that has a propeller on the end. No other way for this to work. If the shaft cracks, the propeller flies away. It could fly down into the water causing the loss of a $6000 propeller. Or it could fly UP into the bottom of the boat ripping out the bottom of the boat. That would be bad.
Shafts are not supposed to look
like this

So this is more of a good new situation than a bad news situation. We are sad to spend this small fortune in repairs but we are glad that following the repairs we can continue to depend on Good Karma.
Can you see the grooves?

On Thursday morning the guys came over to remove the shafts. It took over 5 hours of banging, clanging and hard work to remove these shafts. Everything was frozen on it. Lots of sweat on this messy job. Finally, CLUNK then CLUNK the shafts dropped to the ground. 

Dominey Machine Shop
There go our shafts into the shop!
As noted in the Facebook entry, we rented a shiny new white Dodge pickup truck from Enterprise. We loaded the shafts into the back of the truck, protecting the shiny new interior with blankets then headed down to Brunswick GA to Dominey Machine and Propeller Shop. It was a 3 hour drive backtracking all that distance we make in the previous two days of boating. You see I am having trouble letting go of this!

We arrived at 5:15pm just before their scheduled 5:30pm closing. They are not open on Friday so we got there in the nick of time.

This is the kind of place Kermit and Paul Bates love to discover. Just a bunch of buildings and lean-tos connected together tucked into the countryside. They work on loads of different kinds of metals. They were milling two brand new shafts that were 4” in diameter! Imagine the boat that fits on.

Dominey will take a piece of solid stainless steel and mill it into a 2” diameter shaft exactly like the original shaft – one for the port side and one for the starboard side. Tyler Dominey, the owner, could not commit to exactly when he would be finished. We are hoping for Tuesday but it could be Thursday before it is finished.


We drove home and collapsed into bed. We will spend the next week sitting atop our stilts on dry dock. Good Karma standing by on 72. 

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